XLPE insulated heavy duty cables were introduced worldwide in mid sixties. These cables have overcome the limitations of PVC Insulated Cables such as thermal degradation, poor moisture resistance and thermoplastic nature.
The advantages of XLPE Insulated cables in comparison to PVC insulated cables are as under:
Technical Advantages:
- Higher current rating, higher short circuit rating approx. 1.2 times that of PVC.
- Thermosetting in nature.
- Higher insulation resistance 1000 times more than PVC cables.
- Higher resistance to moisture.
- Better resistance to surge currents.
Commercial Advantages:
- Lower laying cost because of comparatively smaller diameter of cable and higher weight*.
- Lower installation charges as the diameter of cable is comparatively lesser with smaller bending radius, requiring less space requirement for laying cables.
- One size lower cable can be used as compared to PVC insulated cable.
*Density of XLPE is lower than PVC
** For longer cable length voltage drop shall be considered
Comparative Current Rating and Short Circuits Rating for XLPE Cable Vis-à-Vis PVC Cables
COMPARATIVE CURRENT RATINGS OF 650/1100 VOLTS MULTICORE HEAVY DUTY PVC INSULATED CABLES & XLPE INSULATED CABLES.
Nominal Size of Cable | 3, 3.5 & 4 Core PVC Insulated & Sheathed Cables as per IS - 1554 (Part-1) 1988 | 3, 3.5 & 4 Core XLPE Insulated & Sheathed Cables as per IS - 7098 (Part-1) 1988 | ||||
In Ground | In Air | pprox Voltage Drop | In Ground | In Air | pprox Voltage Drop | |
Sq. mm | Amp | Amp | Mv / amp / mtr | Amp | Amp | Mv / amp / mtr |
16 | 61 | 52 | 4 | 74 | 69 | 4.20 |
25 | 78 | 70 | 2.50 | 95 | 93 | 2.70 |
35 | 94 | 85 | 1.80 | 114 | 114 | 1.90 |
50 | 111 | 104 | 1.30 | 134 | 138 | 1.40 |
70 | 136 | 131 | 0.93 | 164 | 175 | 0.99 |
95 | 163 | 162 | 0.68 | 197 | 216 | 0.72 |
120 | 185 | 186 | 0.54 | 223 | 249 | 0.58 |
150 | 206 | 212 | 0.46 | 249 | 284 | 0.48 |
185 | 234 | 245 | 0.38 | 282 | 329 | 0.39 |
240 | 271 | 291 | 0.28 | 327 | 392 | 0.31 |
300 | 305 | 335 | 0.25 | 369 | 452 | 0.26 |
400 | 348 | 390 | 0.20 | 420 | 526 | 0.21 |